Will Polymark®be beneficial to me?
Find out How Much More Money You Can Make when Polymark® is Working for You
The two tables below give you a cost comparison of the labor intensive manual tagging shirts and by hanging tickets and matching shirts to tickets, to the automatic Polymark® System. Production figures are national averages and use a base salary of $7.00 per hour. To arrive at a true labor cost, a 25% factor was added to include fringe benefits (FICA, Workers Compensation, Disability, Unemployment, etc.) bringing the hourly wage to $8.75.
Use the tables below to estimate your savings for changing to the Polymark® System. The first table shows cost for using Tags and Staples and the second shows the cost plus savings by using the Polymark® System.
If you labor costs differ from our assumptions, you can use the formulas listed below the tables to calculate your actual savings. Remember to add 25% to your labor costs for fringe benefits. Please feel free to contact Polymark if you would like us to calculate your savings.
Tags and Staples Method
Total Shirts per Week TAGAvg. Hourly Production
SORTAvg. Hourly Production
Hours/Labor
Labor
Cost/Hour
(Salary + Fringe)Labor Cost
Per WeekLabor Cost
Per Month TAG SORT TOTAL 1,000 95 180 10.5 5.6 16.1 $8.75 $140.88 $610.46 1,200 95 180 12.6 6.7 19.3 $8.75 $168.88 $731.79 1,500 95 180 15.8 8.3 24.1 $8.75 $210.88 $913.79 1,800 95 180 19.0 10.0 29.0 $8.75 $253.75 $1,099.58 2,000 95 180 21.1 11.1 32.2 $8.75 $281.75 $1,220.92 2,500 95 180 26.3 13.9 40.2 $8.75 $351.75 $1,524.25 3,000 95 180 31.6 16.7 48.3 $8.75 $422.63 $1,831.38Polymark® System
Total Shirts per Week MARKAvg. Hourly Production
SORT*Avg. Hourly Production
Hours/Labor
Labor
Cost/Hour
(Salary + Fringe)Labor Cost
Per WeekLabor Cost
Per MonthMonthly
Labor
SavingsAnnual
Labor
Savings MARK SORT* TOTAL 1,000 225 0 4.4 0 4.4 $8.75 $38.50 $166.83 $443.63 $5,323.50 1,200 225 0 5.3 0 5.3 $8.75 $46.38 $200.96 $530.83 $6,370.00 1,500 225 0 6.7 0 6.7 $8.75 $58.63 $254.04 $659.75 $7,917.00 1,800 225 0 8.0 0 8.0 $8.75 $70.00 $303.33 $796.25 $9,555.00 2,000 225 0 8.9 0 8.9 $8.75 $77.88 $337.46 $883.46 $10,601.50 2,500 225 0 11.1 0 11.1 $8.75 $97.13 $420.88 $1,103.38 $13,240.50 3,000 225 0 13.3 0 13.3 $8.75 $116.38 $504.29 $1,327.08 $15,925.00These savings are only from the labor saved in tagging and sorting by giving your employees the proper tools to maximize their production. There are many more profit advantages that you will receive when Polymark is working for you.*Speed Sort at Shirt Units
Polymark lets you take control of your operation.
- Cut labor cost of marking-in and sorting drastically.
- Eliminate hanging tickets; eliminate matching shirts to tickets; and eliminate mistakes too.
- Eliminate mix-ups and errors caused by transposition of numbers.
- Eliminate the problem of shirts with no tags.
- Dark colors, strays, rewashes or other out of sequence shirts can be quickly routed to the proper production slot.
- Increase floor space up to 600 square feet.
- Train new personnel quickly.
Formulas to Calculate your Savings for using the Polymark System
If your labor and production rate differs from the assumptions used above, here are the formulas to calculate your actual costs.
Please feel free to contact Polymark if you would like us to calculate your savings.
Line
No. Tags and Staples Method 1. Weekly Labor Cost to TagHow much is my cost to tag?
First calculate your weekly labor cost to tag.Monthly Cost of Labor for Tag/Staple Method:
Total Shirts/Week = Hours to Tag X Cost of Labor
95 Shirts/Hr. (Avg.)Note: Cost of Labor is Hourly Wage plus 25% Fringe Benefits
+ 2. Weekly Labor Cost to SortHow much is my cost to sort?
Then calculate your weekly labor cost to sort.Total Shirts/Week = Hours to Sort X Cost of Labor
180 Shirts/Hr. (Avg.)Note: Cost of Labor is Hourly Wage plus 25% Fringe Benefits
3. = Present Cost to Tag +
Present Cost to Sort
Line 1 + Line 2Polymark® System
4. Weekly Labor Cost to TagHow much is my cost to tag?
First calculate your weekly labor cost to tag.Monthly Cost of Labor for Polymark® System:
Total Shirts/Week = Hours to Tag X Cost of Labor
225 Shirts/Hr. (Avg.)Note: Cost of Labor is Hourly Wage plus 25% Fringe Benefits
+ 5. Weekly Labor Cost to Sort 0
(sort at unit with no loss in pressing production) 6. = Polymark® System Line 4 + Line 5 7. Monthly Savings using Polymark® (Line 6 - Line 3) x 4.3
By multiplying by 4.3 above, you get your monthly labor costs.
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